粉末冶金烧结炉

时间:2019-11-25
粉末冶金烧结炉

粉末冶金烧结炉

Powder metallurgy sintering furnace


粉末冶金烧结炉的应用简介/Application

用于粉末合金成型的脱气、脱脂、烧结一体化处理,适用于多品种,小批量注射成型产品,MIM专用设备

It is used for gas removal, defatting and sintering of powder alloy molding , suitable for multi-variety, small batch injection molding products, MIM special equipment.


粉末冶金烧结炉的产品特点/characteristic

1.采用多区加热器布置,炉温均匀性好

The arrangement of multi-zone heater is adopted, and the furnace temperature is uniform.

2. 采用方形脱脂箱,以应对大量成型剂,对炉内元件无污染

The square defatting box is used to deal with a large number of molding agents and there is no pollution to the components in the furnace.

3. 具备柔性抽真空、真空烧结、微正压烧结等功能

It has the functions of flexible vacuum extraction, vacuum sintering, micro-positive pressure sintering and so on.

4.采用最新的隔热结构和材料,抗压力强,节能明显

The latest thermal insulation structure and materials is used, the pressure resistance is strong, and the energy saving is obvious.。

5.采用上位机操作,PLC集中控制,操作简单,可靠性高

It adopts upper computer operation, PLC centralized control, simple operation and high reliability.。

6.具有超温超压等故障报警,机械式自动压力保护,自动超压泄压保护,动作互锁等功

It has the functions of overtemperature and overpressure alarm, mechanical automatic pressure protection, automatic overpressure relief protection, action interlock and so on, and the safety of the equipment is high.

7.具备远程操作、远程故障诊断和远程软件升级等功能

Remote operation, remote fault diagnosis and remote software upgrade functions,etc.


粉末冶金烧结炉的产品规格/product specifications

注:特殊规格要求可根据客户要求定制

Note: Special specification requirements can be customized according to customer requirements

技术参数
Technical parameter
PJSJ-gr-30-1600 PJSJ-gr-60-1600 PJSJ-gr-100-1600 PJSJ-gr-200-1600 PJSJ-gr-450-1600
有效空间 (mm)
Useful space
200×200×300 300×300×600 300×300×900 400×400×1200 500×500×1800
装炉重量 (Kg)
Charging weight
100KG 200KG 400KG 600KG 1000KG
抽气速率
Pumping rate
10min 内到 5Pa 10min 内到 5Pa 10min 内到 5Pa 10min 内到 5Pa 10min 内到 5Pa
冷却方式
Cooling-down method
惰性气体
inert gases
惰性气体
inert gases
惰性气体
inert gases
惰性气体
inert gases
惰性气体
inert gases
温度均匀性
Temperature homogeneity
±3℃ ±3℃ ±3℃ ±3℃ ±3℃
设计压力
Design pressure
1 MPa,6MPa,12MPa(或客制化)
1 MPa,6MPa,12MPa (or customized)
泄漏率
Leak(age) rate
0.5pa/h
极限真空度
Final vacuum
4.0*10-1pa
最高工作温度
Max. working temperature
1600℃(或客制化)
1600 ℃ (or customized)
极限真空度
Final vacuum
4.0*10-1Pa(或客制化)
4.0*10-1Pa (or customization)
收蜡率
Wax collection rate
97.50%(选配)
97.50% (optional)
允许导入气体
Gas introduction allowed.
N2、H2、Ar(可选任意气体)(选配)
N2, H2, ar (optional gas) (optional)
烧结工艺
Sintering process
真空、分压烧结、加压烧结
Vacuum, partial pressure sintering, pressure sintering
脱脂工艺
Degreasing process
N2 负压、H2 大气压(选项)
N2 negative pressure, H2 atmospheric pressure (option)
冷却工艺
Cooling process
真空、强制
Vacuum, forced

以上参数可根据工艺要求调整,不作为验收依据,具体以技术方案和协议为准

The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail


粉末冶金烧结炉的配置选择/Configure select

炉型结构
Furnace structure
单室卧式
Single,horizontal room
单室立式
single, vertical chamber
可设计流水线组合,多台钎焊炉共用一套真空系统,炉外运输系统
Can design assembly line combination, multiple brazing furnaces share a set of vacuum system,out-of-furnace transportation system
炉门开启方式
Furnace door opening mode
回转式
rotary
平开式
Flat type
真空泵组和真空计
Vacuum pump set and vacuum gauge
进口
Imported
高品质国产
High quality Made in China
真空度
Vacuum degree
高真空
High vacuum
中真空
medium vacuum
PLC 西门子
Siemens
欧姆龙
OMRON
三菱
Mitsubishi
温控仪表
Thermostat meter
欧陆
EUROTHERM
岛电
Electric conduction
热电偶
Thermocouple
C 分度号(钨套管 / 钼套管)
C score number (tungsten casing / Mo casing)
记录仪
Grapher
有纸记录仪
Paper recorder
无纸记录仪
Paperless recorder
人机界面
Human-computer interface
模拟屏
Analog screen
计算机触摸屏
Computer touch screen
电器元件
Electrical component
高品质国产
High quality domestic
施耐德
Schneider
西门子
Siemens
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