粉末金属注射成型真空烧结炉
粉末金属注射成型真空烧结炉
Powder metal injection molding vacuum sintering furnace
粉末金属注射成型真空烧结炉的应用简介/Application
用于粉末合金成型的脱气、脱脂、烧结一体化处理,适用于多品种，小批量注射成型产品，MIM专用设备
It is used for gas removal, defatting and sintering of powder alloy molding , suitable for multi-variety, small batch injection molding products, MIM special equipment。
粉末金属注射成型真空烧结炉的产品特点/characteristic
1. 石墨隔热屏/金属屏可选，加热元件360度辐射加热，可靠的绝缘设计
Graphite insulation screen / metal screen optional, heating element 360 degree radiation heating, reliable insulation design.
2.较高的温度均匀性和热效率
Higher temperature uniformity and thermal efficiency
3.真空分压/多区控温功能
Vacuum partial pressure / multi-area temperature control function.
4.设备完全自动化，完善的安全和异常报警系统
Fully automated equipment, perfect safety and abnormal alarm system.
5.精确的工艺控制以获得始终如一的零件质量，并防止零件和热区的污染
Accurate process control to achieve consistent part quality and prevent pollution of parts and hot areas；
6. 密封脱脂箱与真空冷凝捕集器减少加热室与机组污染
Sealed defatting box and vacuum condenser to reduce pollution of heating chamber and unit.
粉末金属注射成型真空烧结炉的产品规格/product specifications
注：特殊规格要求可根据客户要求定制
Note: Special specification requirements can be customized according to customer requirements
| 技术参数 Technical parameter |
PJSJ-gr-30-1600 | PJSJ-gr-60-1600 | PJSJ-gr-100-1600 | PJSJ-gr-200-1600 | PJSJ-gr-450-1600 |
| 有效空间 （mm） Useful space |
300×300×600 | 300×300×700 | 300×300×900 | 500×500×1200 | 700×700×2100 |
| 装炉重量 （Kg） Charging weight |
100KG | 200KG | 400KG | 800KG | 1200KG |
| 抽气速率 Pumping rate |
10min 内到 5Pa | 10min 内到 5Pa | 10min 内到 5Pa | 10min 内到 5Pa | 10min 内到 5Pa |
| 冷却方式 Cooling-down method |
惰性气体 Inert gases |
惰性气体 Inert gases |
惰性气体 Inert gases |
惰性气体 Inert gases |
惰性气体 Inert gases |
| 最高温度 Max. temperature |
1600 | 1600 | 1600 | 1600 | 1600 |
| 温度均匀性 Temperature homogeneity |
±3℃ | ±3℃ | ±3℃ | ±3℃ | ±3℃ |
| eating power | 65Kw | 80 Kw | 150 Kw | 200 Kw | 450 Kw |
| 泄漏率 pa/h Leak(age) rate |
0.5 | ||||
| 极限真空度 Final vacuum |
6.7*10-1Pa/ 6.7*10-3Pa | ||||
| 最高工作温度 Max. working temperature |
1600℃（或客制化） 1600 ℃ (or customized) |
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| 极限真空度 Final vacuum |
4.0*10-1Pa（或客制化） 4.0*10-1Pa (or customization) |
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| 允许导入气体 Gas Allowed |
N2、H2、Ar（可选任意气体）（选配） N2, H2, ar (optional gas) (optional) |
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| 烧结工艺 Sintering process |
真空、分压烧结、加压烧结 Vacuum, partial pressure sintering, pressure sintering |
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以上参数可根据工艺要求调整，不作为验收依据，具体以技术方案和协议为准
The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail
粉末金属注射成型真空烧结炉的配置选择/Configure select
| 炉型结构 Furnace structure |
单室卧式 Single,horizontal room |
单室立式 single, vertical chamber |
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| 可设计流水线组合，多台钎焊炉共用一套真空系统，炉外运输系统 Can design assembly line combination, multiple brazing furnaces share a set of vacuum system,out-of-furnace transportation system |
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| 炉门开启方式 Furnace door opening mode |
回转式 rotary |
平开式 Flat type |
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| 真空泵组和真空计 Vacuum pump set and vacuum gauge |
进口 Imported |
高品质国产 High quality Made in China |
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| PLC | 西门子 Siemens |
欧姆龙 OMRON |
三菱 Mitsubishi |
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| 温控仪表 Thermostat meter |
欧陆 EUROTHERM |
岛电 Electric conduction |
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| 热电偶 Thermocouple |
C 分度号（钨套管 / 钼套管） C score number (tungsten casing / Mo casing) |
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| 记录仪 Grapher |
有纸记录仪 Paper recorder |
无纸记录仪 Paperless recorder |
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| 人机界面 Human-computer interface |
模拟屏 Analog screen |
计算机触摸屏 Computer touch screen |
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| 电器元件 Electrical component |
高品质国产 High quality domestic |
施耐德 Schneider |
西门子 Siemens |
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