真空快冷烧结炉

时间:2019-11-25
真空快冷烧结炉

真空快冷烧结炉

vacuum quick-cooling sintering furnace


真空快冷烧结炉的应用简介/Application

真空烧结炉主要应用于粉末冶金制品,金属成形制品,不锈钢基,硬质合金,超合金,高比重合金,陶瓷材料,钕铁硼等的真空烧结。 

Vacuum sintering furnace is mainly used in vacuum sintering of powder metallurgy products, metal forming products, stainless steel base, cemented carbide, superalloy, high specific gravity alloy, ceramic materials, neodymium, iron and boron, etc.


真空快冷烧结炉的产品特点/characteristic

1. 通过自动脱脂技术和革新的泵清洁系统大幅降低周期运行时间

It will significantly reduce cycle running time through automatic defatting technology and innovative pump cleaning system;

2. 满足大批量的金属注塑成型(MIM)和粉末冶金(PM)的应用

Application of large quantity Metal injection Molding (MIM) and Powder Metallurgy (PM);

3. 石墨隔热屏/金属屏可选,加热元件360度辐射加热,可靠的绝缘设计

Graphite insulation screen / metal screen optional, heating element 360 degree radiation heating, reliable insulation design for your choice.

4. 密封脱脂箱与真空冷凝捕集器减少加热室与机组污染

Sealed defatting box and vacuum condenser to reduce pollution of heating chamber and unit

5. 真空分压功能

Vacuum partial pressure function

5. 卓越的工艺重现性

Excellent process reproducibility

6. 冷却过程可控,最小冷却变形量

Controllable cooling process, minimum cooling deformation

7.闭式循环水冷系统

Closed circulating water cooling system


真空快冷烧结炉的产品规格/product specifications

注:特殊规格要求可根据客户要求定制

Note: Special specification requirements can be customized according to customer requirements

技术参数
Technical parameter
PJSJ-gr-30-1600 PJSJ-gr-60-1600 PJSJ-gr-100-1600 PJSJ-gr-200-1600 PJSJ-gr-450-1600
有效空间 (mm)
Useful space
300×300×600 300×300×700 300×300×900 500×500×1200 700×700×2100
装炉重量 (Kg)
Charging weight
100KG 200KG 400KG 800KG 1200KG
抽气速率
Pumping rate
10min 内到 5Pa 10min 内到 5Pa 10min 内到 5Pa 10min 内到 5Pa 10min 内到 5Pa
冷却方式
Cooling-down method
惰性气体
inert gases
惰性气体
inert gases
惰性气体
inert gases
惰性气体
inert gases
惰性气体
inert gases
最高温度
Max.temperature
1600 1600 1600 1600 1600
温度均匀性
Temperature homogeneity
±5℃ ±5℃ ±5℃ ±5℃ ±5℃
设计压力
Design pressure
1 MPa,6MPa,12MPa(或客制化)
1 MPa,6MPa,12MPa (or customized)
泄漏率
Leak(age) rate
0.5pa/h
极限真空度
Final vacuum
6.7*10-1Pa/ 6.7*10-3Pa
最高工作温度
Max. working temperature
1600℃(或客制化)
1600 ℃ (or customized)
极限真空度
Final vacuum
4.0*10-1Pa(或客制化)
4.0*10-1Pa (or customization)
收蜡率
Wax collection rate
97.50%(选配)
97.50% (optional)
允许导入气体
Gas introduction allowed.
N2、H2、Ar(可选任意气体)(选配)
N2, H2, Ar (optional gas) (optional)
烧结工艺
Sintering process
真空、分压烧结、加压烧结
Vacuum, partial pressure sintering, pressure sintering
脱脂工艺
Degreasing process
N2 负压、H2 大气压(选项)
N2 negative pressure, H2 atmospheric pressure (option)
冷却工艺
Cooling process
真空、强制
Vacuum, forced
泄漏率
Leak(age) rate
0.5pa/h

以上参数可根据工艺要求调整,不作为验收依据,具体以技术方案和协议为准

The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail


真空快冷烧结炉的配置选择/Configure select

炉型结构
Furnace structure
单室卧式
Single,horizontal room
单室立式
single, vertical chamber
可设计流水线组合,多台钎焊炉共用一套真空系统,炉外运输系统
Can design assembly line combination, multiple brazing furnaces share a set of vacuum system,out-of-furnace transportation system
炉门开启方式
Furnace door opening mode
回转式
rotary
平开式
Flat type
真空泵组和真空计
Vacuum pump set and vacuum gauge
进口
Imported
高品质国产
High quality Made in China
真空度
Vacuum degree
高真空
High vacuum
中真空
medium vacuum
PLC 西门子
Siemens
欧姆龙
OMRON
三菱
Mitsubishi
温控仪表
Thermostat meter
欧陆
EUROTHERM
岛电
Electric conduction
热电偶
Thermocouple
C 分度号(钨套管 / 钼套管)
C score number (tungsten casing / Mo casing)
记录仪
Grapher
有纸记录仪
Paper recorder
无纸记录仪
Paperless recorder
人机界面
Human-computer interface
模拟屏
Analog screen
计算机触摸屏
Computer touch screen
电器元件
Electrical component
高品质国产
High quality domestic
施耐德
Schneider
西门子
Siemens
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