真空变压(可控气氛)大型井式渗氮炉(生产线)

时间:2019-11-21
真空变压(可控气氛)大型井式渗氮炉(生产线)

真空变压(可控气氛)大型井式渗氮炉(生产线)

Vacuum variable pressure (controllable atmosphere) large well nitriding furnace (production line)


应用简介/Application

PJ-井式真空脉冲渗氮炉属标准节能环保型周期作业氮化电炉。主要供各种钢制机械零件、汽车配件,模具材料,不锈钢材料进行渗氮、氮碳共渗、前氧化、后氧化、氧氮共渗等多种热处理工艺之用

PJ- well type vacuum pulse nitriding furnace is a standard energy saving and environment friendly periodic operation nitriding furnace. It is mainly used for various heat treatment processes, such as nitriding, nitrocarburizing, pre-oxidation, post-oxidation, oxygen-nitriding and so on, for all kinds of steel mechanical parts, auto parts, die materials, stainless steel materials, nitriding, nitrocarburizing, pre-oxidation, post-oxidation, oxygen-nitriding and so on.


产品特点/characteristic

1.采用全波纹马弗和导流筒、强对流循环风机等特殊的对流循 环系统,提高了炉内热交换能力和炉温及气氛的均匀性

The heat exchange capacity of the furnace and the uniformity of the furnace temperature and the atmosphere are improved by adopting a special convection circulation system such as a full-corrugated muffle and a guide cylinder and a strong convection circulating fan

2. 控制系统采用德国顶级品牌保证产品质量均匀一直稳定

The control system adopts the top German brand to ensure the product quality is uniform and stable all the time

3.PE氮化专家系统可离线模拟氮化工艺、在线计算氮化层深度及硬度梯度

PE nitriding expert system can simulate nitriding process offline and calculate the depth and hardness gradient of nitriding layer on line

4.氢探头氮势测量系统,质量流量控制系统保证氮化工艺在线实时控制

Hydrogen probe nitrogen potential measurement system, mass flow control system to ensure on-line real-time control of nitriding process

5.氮化后可进行快速气冷,提高氮化层质量

Rapid gas cooling can be carried out after nitriding to improve the quality of nitriding layer

6.整体设计按照欧洲安全标准

Overall design in accordance with European security standards

7.采用一体化集成可变程序控制器,集炉温控制、氮势控制、机电动作、联锁、报警为一体,保障了设备运行的高可靠性

The integrated variable program controller is adopted, which integrates furnace temperature control, nitrogen potential control, electromechanical action, interlocking and alarm, which ensures the high reliability of the equipment operation

8.渗氮过程通过对温度、Kn、Kc、Ko等参数进行准确控制,以达到对氮化物的形态和组织实 现动态控制

Through the accurate control of temperature, Kn,Kc,Ko and other parameters in nitriding process, the dynamic control of nitride morphology and microstructure can be achieved

9.采用上位机系统,可进行工艺程序编制、工艺运行操作控制、工艺过程状态显示、工艺运行记 录,报警信息记录等系统管理

The upper computer system can be used for process programming, process operation control, process state display, process operation recording, alarm information recording and other system management


产品规格/product specifications

参数 / 型号
 Parameter/ Model
PJ-NA-C-90PJ-NA-C-200PJ-NA-C-280PJ-NA-C-360PJ-NA-C-420
有效热区 D×H
 Effective hot zone
Φ800×1200Φ1000×2000Φ1800×2500Φ2000×3000Φ2500×3800
装载重量 (KG)
 load weight
10001600300040004900
炉温均匀性 (℃)
 Furnace temperature uniformity
±5±5±5±5±5
真空度 (Pa)
 vacuum degree
1010101010
压升率 (Pa)
 pressure rise rate
≤ 0.5/H≤ 0.5/H≤ 0.5/H≤ 0.5/H≤ 0.5/H
加热元件
 heating element
高温电阻带
 high temperature resistance band
马弗罐
 Muffle can
310S
06Cr25Ni20
310S
06Cr25Ni20
310S
06Cr25Ni20
310S
06Cr25Ni20
310S
06Cr25Ni20
适用介质
 Applicable medium
氨气 / 氨分解气 / 氮气 / 二氧化碳 / 水蒸气
 Ammonia / ammonia decomposition gas / nitrogen / carbon dioxide / water vapor
废气排放
 exhaust emission
自动点火燃烧
 Automatic ignition combustion
控制方式/      control method正压 / 微正压 / 负压脉冲
 Positive pressure/micro positive pressure/negative pressure pulse
冷却介质
 cooling medium
氮气 / 氩气
 Nitrogen/Argon
氮势精度
 Nitrogen potential accuracy
碳势控制精度 :±0.02kn,碳势稳定度 :±0.05kn
 Carbon potential control accuracy: ±0.02kn. carbon potential stability: ±0.05kn
气冷压强 (bar)
 Air cooling pressure
常压
ordinary pressure
常压
ordinary pressure
常压
ordinary pressure
常压
ordinary pressure
常压
ordinary pressure

注:特殊规格要求可根据客户要求定制

Note: Special specification requirements can be customized according to customer requirements

以上参数可根据工艺要求调整,不作为验收依据,具体以技术方案和协议为准

The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail


配置选择/Configure select

炉型结构
 Furnace structure
井室
 well chambe
真空泵组和真空计
 Vacuum pump set and vacuum gauge
进口
 import
高品质国产
 high quality domestic
真空压力
 Vacuum degree
预抽真空
 pre-vacuum
PLC西门子
 Siemens
 ubishi
欧姆龙
 OMRON
三菱
 Mits
温控仪表
 Thermostat meter
欧陆
 EUROTHERM
岛电 
 Electric conduction
热电偶
 Thermocouple
N 型分度号
 n-type dividing number
渗氮专用
 nitriding special
记录仪
 Grapher
有纸记录仪
 Paper recorder
无纸记录仪
 Paperless recorder
人机界面
 Human-computer interface
模拟屏
 Analog screen
计算机触摸屏
 Computer touch screen
电器元件
 Electrical component
高品质国产
 High quality Made in China
施耐德
 Schneider
西门子
 Siemens
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山东派金真空科技有限公司

地 址: 山东省昌邑市奎聚工业园
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