双室低压碳氮共渗油淬真空炉

时间:2019-11-21
双室低压碳氮共渗油淬真空炉

双室低压碳氮共渗油淬真空炉

Vacuum double chamber low pressure carburizing oil quenching furnace


应用简介/Application

真空双室低压碳氮共渗油淬炉,具有渗碳,碳氮共渗、油淬和加压气冷多种功能。主要用来对模具钢、不锈钢、高速钢、高合金钢工模具、淬火、退火、回火以及对中、低碳合金钢进行渗碳、碳氮共渗淬火,多种真空热处理工艺。可以实现一次强渗碳、脉冲渗碳等渗碳方式及碳氮共渗等工艺。

The vacuum double-chamber low-pressure carbon-nitrogen co-infiltration oil quenching furnace has various functions of carburizing, carbonitriding, oil quenching and pressure air-cooling. Is mainly used for carrying out carburizing, carbonitriding quenching and various vacuum heat treatment processes of die steel, stainless steel, high-speed steel, high alloy steel tools, quenching, annealing, tempering and centering and low-carbon alloy steel. Can realize one-time carburizing, pulse carburizing and other processes, such as carburizing, carbonitriding, etc.


产品特点/characteristic

1.专用的真空低压渗碳模拟软件,智能高效

Special vacuum low-pressure carburizing simulation software, intelligent and efficient

2.加热元件沿加热室圆周360°均匀布置,温度均匀性高

The heating element is uniformly arranged along the circumference of the heating chamber by 360 degrees, and has high temperature uniformity

3.采用外绝缘结构,杜绝渗碳炭黑污染

The external insulation structure is adopted to eliminate the pollution of the carburized carbon black

4.淬火搅拌机构变频调速且带有导流装置,冷却均匀性好、工件变形小,具有恒温油淬火/等温淬火/对流加热/真空分压

Constant temperature oil quenching / Isothermal quenching / convective heating / vacuum partial pressure

5.油淬火机构且带有导流装置,冷却速度快、工件变形小

The oil quenching mechanism with diversion device has the advantages of fast cooling speed and small deformation of workpiece.

6.变频搅拌淬火/上下窜动淬火/加压淬火

Frequency conversion stirring quenching / up and down moving quenching / pressure quenching.

7.渗碳气体喷嘴沿加热室圆周及前后均匀布置,渗碳层厚度均匀

Carburizing gas nozzles are uniformly arranged around and before and after the heating chamber, and the thickness of carburized layer is uniform.

8.操作简洁 编程工艺灵活输入 机械动作稳定可靠

The operation is simple and the programming process is flexible, and the mechanical action is stable and reliable.

9.手动/半自动/自动 故障自动报警/显示

Manual / semi-automatic / automatic fault automatic alarm / display


产品规格/product specifications

注:特殊规格要求可根据客户要求定制

Note: Special specification requirements can be customized according to customer requirements

参数 / 型号
 Parameter/ Model
PJ-ST446 PJ-ST557 PJ-ST669 PJ-ST7711 PJ-ST8812 PJ-ST9916
有效热区 W×H×L
 Effective hot zone
400×400×600 500×500×700 600×600×900 700×700×1100 800×800×1200 900×900×1600
装载重量 (KG)
 Load weight
200 300 500 800 1200 2000
最高温度 (℃)
 Max.temprature
1350 1350 1350 1350 1350 1350
炉温均匀性 (℃)
 Furnace temperature uniformity
±5 ±5 ±5 ±5 ±5 ±5
真空度 (Pa)
 Vacuum degree
4.0 E -1/    6.7 E -3 4.0 E -1/    6.7 E -3 4.0 E -1/    6.7 E -3 4.0 E -1/    6.7 E -3 4.0 E -1/    6.7 E -3 4.0 E -1/    6.7 E -3
压升率 (Pa)
 Pressure rise rate ≤ 0.5
≤ 0.5 ≤ 0.5 ≤ 0.5 ≤ 0.5 ≤ 0.5 ≤ 0.5
移送时间 (S)
 Transfer time
≤ 15 ≤ 20 ≤ 25 ≤ 25 ≤ 30 ≤ 30
渗碳介质
 Carburizing medium
C2H2 + N2 C2H2 + N2 C2H2 + N2 C2H2 + N2 C2H2 + N2 C2H2 + N2
渗碳压力 (mbar)
 Carburizing pressure
5-20 5-20 5-20 5-20 5-20 5-20
控制方式
 Control method
多级脉冲
Multi-pulse
多级脉冲
Multi-pulse
多级脉冲
Multi-pulse
多级脉冲
Multi-pulse
多级脉冲
Multi-pulse
多级脉冲
Multi-pulse
淬火介质
 Quenchant
真空快速淬火油
 Vacuum rapid quenching oil

以上参数可根据工艺要求调整,不作为验收依据,具体以技术方案和协议为准

The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail


配置选择/Configure select

炉型选择
 Selection of furnace type
 

双室卧式
Double chamber horizontal

 双室立式
Double chamber vertical
中间隔热门
 Middle septum hot
机械传动
 Mechanical drive
气动
 Pneumatic
炉胆
 Flue
石墨加热元件与石墨毡复合屏合成结构
 Synthesis structure of Graphite heating element and Graphite felt Composite screen
真空泵组和真空计
 Vacuum pump set and vacuum gauge
 进口
Imported
 高品质国产
High quality Made in China
淬火槽搅拌方式
 Quenching tank stirring mode
浆叶循环
 blade circulatory
喷嘴喷射
 Nozzle injection
外置风冷换热
 External air-cooled heat transfer
真空度
 Vacuum degree
高真空
 High vacuum
中真空
 Medium vacuum
PLC 西门子
 Siemens
欧姆龙
 OMRON
三菱
 Mitsubishi
温控仪表
 Thermostat meter
欧陆
 EUROTHERM
岛电
 Electric conduction
热电偶
 Thermocouple
S 型分度号
 S-type dividing number
渗碳专用热电偶
 Special-purpose thermocouple for carburizing
记录仪
 Grapher
有纸记录仪
 Paper recorder
无纸记录仪
 Paperless recorder
人机界面
 Human-computer interface
模拟屏
 Analog screen
计算机触摸屏
 Computer touch screen
电器元件
 Electrical component
高品质国产
 High quality Made in China
施耐德
 Schneider
西门子
 Siemens
质量流量计
 Mass flowmeter
美国 Mass Flowmeter
 United States
真空压力传感器
 Vacuum pressure sensor
德国 Vacuum pressure sensor
 Germany
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